QDSJ090_博格华纳电动汽车减速器拆解实拍_27页_5mb
报告摘要
BorgWarner's eGearDrive Transmission for Electric Vehicles
Technical Specifications
- Mass: 28 kg
- Speeds: Single-speed operation
- Reduction Ratios: 6.54, 7.17, 8.00, 8.28, 8.76, 9.07
- Efficiency: >97%
- Rated Input Torque: ~200 Nm continuous, up to 300 Nm peak
- Max Input Speed: ~14,000 rpm
- Center Distance: 210 mm
- Lubrication: Splash lubrication
- Park Lock System: Electronic shift-by-wire system with CAN capability
- Status: Start of Production (SOP) in Q3 2010
- Design: Adaptable flange interface for easy motor integration, supports various vehicle drop angles
Key Features
- High Efficiency: Directly impacts driving range and cost by minimizing energy loss.
- Quiet Operation: Low noise levels achieved through high-efficiency helical gear design and reduced vibration.
- Adaptable Design: Accommodates different electric motor interfaces and vehicle packaging requirements.
- Durability: Ground AGMA class 10 gears and optimized bearing design for fatigue performance.
- Pumpless Lubrication: Utilizes gear pumping action, eliminating the need for an oil pump and reducing complexity.
Applications
- CODA Sedan (SOP in Q3 2010, lead program)
- Ford Transit Connect (SOP in Q3 2011)
- Tesla Roadster (in production since 2008)
- Potential commercial applications for light-duty, medium-duty, and heavy-duty trucks and vans in development
Advantages
- Maximizes driving range and cost efficiency through high gear efficiency.
- Enhances vehicle performance by allowing motor operation in optimal speed ranges.
- Supports regenerative braking with high duty cycle handling of forward/reverse torques.
- Fully automatic shifts in dual-clutch systems for seamless operation.
Development Status
- Current model (31-03) is stable and in production.
- Development of the 34-01 model with three-speed geartrain for wider application, targeting improved gradeability and efficiency.
Implementation Notes
- The transmission achieves specific output ratios by modifying gear configurations, though details on gear changes are limited in documentation.
- Redundant technical details in the original text are consistent with the specifications provided here.
展开完整摘要
试读结束,高清完整版pdf/doc/ppt,请点下载