Capgemini-揭示影响-工业软件如何推进净零目标（英）-2023-34页_10mb

Summary

Executive Summary

The report explores how industrial software supports the decarbonization journey for industries such as chemicals, manufacturing (including food & beverage and life sciences), and oil and gas refining. By optimizing operational efficiency, industrial software reduces energy consumption, waste, and emissions while driving economic gains. Applications like process simulation, production management, utility optimization, and predictive analytics are highlighted, each demonstrating substantial environmental and financial impacts.

Introduction

Industrial software enables companies to achieve dual wins—improving profitability while advancing sustainability. Key use cases include:

• Process Simulation: Facilitates design optimization and operational improvements for low-carbon transitions.
• Production Management: Reduces waste and energy consumption in real-time operations.
• Utility Optimization: Cuts energy and water use by integrating rigorous models of refining processes.
• Predictive Analytics: Minimizes unplanned downtime and combats failures by predicting equipment issues early.

Together, these technologies support circular practices and the achievement of net-zero goals.

Industry-Specific Insights

1. Chemicals:

   • Process simulation enables significant energy savings (19–30% reduction) and CO₂ reduction (up to 14,000 tCO₂e/year).
   • Digital twins support design refinement and real-time operational adjustments.

2. Manufacturing:

   • Production management systems boost operational efficiency (e.g., 30% OEE improvement).
   • MES integration reduces energy and water consumption per unit production.

3. Oil & Gas Refining:

   • Utility optimization saves up to 7,525 k€ annually through reduced energy and water consumption.
   • Predictive maintenance reduces GHG emissions and unplanned downtime.

Methodology

• The analysis uses a bottom-up approach, linking operational KPIs (e.g., OEE, reliability) to environmental metrics (GHG emissions).
• A unified operations center provides data aggregation and visualization, essential for impactful environmental performance tracking.
• High-quality, plant-level data is critical, with a +/- 30% uncertainty in results due to external factors.

Conclusion

Industrial software not only optimizes performance but also enables industries to measure and manage sustainability impact quantitatively. These tools are essential for aligning operational efficiency with decarbonization targets.